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| Description of Equipment
The CCU VAV Advanced Hybrid AHU V2 System profile is a system-level equipment (AHU) controller.
it includes all the advanced control sequences in AHU as configurable options.
The VAV Advanced Hybrid AHU V2 allows a choice between fully modulating and staged equipment control. Possible equipment configurations include:
- 5 Stages of Load-Based Cooling
- 5 Stages of Load-Based Heating
- 5 Stages of Load-Based Fan
- 5 Stages of Supply Air Temperature (SAT)-Based Cooling
- 5 Stages of Supply Air Temperature (SAT)-Based Heating
- 5 Stages of Duct Static Pressure (DSP)-Based Fan
- Humidifier, Dehumidifier, Fan and Occupied enable
- AHU Fresh Air Fan Run Command
The controller profile can accommodate up to two additional Connect Modules (controller to provision additional IO requirements).
| Schematics
| Control System Object List
Object Name | Type | Input/Output Type/ Default Value |
Current Temp | Input (Terminal Side) | Average Current Temperature of Zones |
Humidity | Input (Terminal Side) | Average Humidity of Zones |
Zone Base Priority | User Intent (Terminal Side) | NA |
coolingSATMinimum (SATspMin) | Tuner | 55 F |
coolingSATMaximum (SATspMin) | Tuner | 65 F |
coolingPreconditioningRate | Tuner | 15 mins |
heatingPreconditioningRate | Tuner | 15 mins |
zonePriorityMultiplier | Tuner | 1.30 |
zonePrioritySpread | Tuner | 2 |
Cooling Desired Temperature | User Intent (Terminal side) | NA |
Heating Desired Temperature | User Intent (Terminal side) | NA |
Conditioning Mode | User Intent | NA |
Operation Mode | Calculated Input | NA |
Fan Mode | User Intent | NA |
Occupancy Mode |
Input |
Schedule / Terminal OWI Sensors |
SAT Cooling Stage 1 | Output | Control Mote Relay |
SAT Cooling Stage 2 | Output | Control Mote Relay |
SAT Cooling Stage 3 | Output | Control Mote Relay |
SAT Cooling Stage 4 | Output | Control Mote Relay |
SAT Cooling Stage 5 | Output | Control Mote Relay |
SAT Heating Stage 1 | Output | Control Mote Relay |
SAT Heating Stage 2 | Output | Control Mote Relay |
SAT Heating Stage 3 | Output | Control Mote Relay |
SAT Heating Stage 4 | Output | Control Mote Relay |
SAT Heating Stage 5 | Output | Control Mote Relay |
Fan Pressure Stage 1 | Output | Control Mote Relay |
Fan Pressure Stage 2 | Output | Control Mote Relay |
Fan Pressure Stage 3 | Output | Control Mote Relay |
Fan Pressure Stage 4 | Output | Control Mote Relay |
Fan Pressure Stage 5 | Output | Control Mote Relay |
Humidifier Enable | Output | Control Mote Relay |
Dehumidifier Enable | Output | Control Mote Relay |
Occupied Enable | Output | Control Mote Relay |
Fan Enabled | Output | Control Mote Relay |
AHU Fresh Air Run Command | Output | Control Mote Relay |
Pressure Based Modulating Fan Control | Output | Control Mote AnalogOut |
SAT Based Modulating Cooling Control | Output | Control Mote AnalogOut |
SAT-Based Modulating Heating Control | Output | Control Mote AnalogOut |
Load Based Modulating Cooling Control | Output | Control Mote AnalogOut |
Load Based Modulating Heating Control | Output | Control Mote AnalogOut |
Load Based Modulating Fan Control | Output | Control Mote AnalogOut |
CO2-Based Modulating Damper Control | Output | Control Mote AnalogOut |
Composite Signal | Output | Control Mote AnalogOut |
Return Air Temperature |
Input | Control Mote Sensor Bus |
Mixed Air Temperature |
Input | Control Mote Sensor Bus |
Supply Air Temperature 1 |
Input | Control Mote Sensor Bus |
Supply Air Temperature 2 |
Input | Control Mote Sensor Bus |
Supply Air Temperature 3 |
Input | Control Mote Sensor Bus |
Occupany Sensing |
Input | Control Mote Sensor Bus |
Return Air CO2 |
Input | Control Mote Sensor Bus |
Mixed Air CO2 |
Input | Control Mote Sensor Bus |
Duct Static Pressure Sensing |
Input | Control Mote Sensor Bus |
Additional Sensing Capabilities |
Input | Control Mote Analog In1 |
Additional Sensing Capabilities |
Input | Control Mote Analog In2 |
Additional Sensing Capabilities |
Input | Control Mote Thermistor In1 |
Additional Sensing Capabilities |
Input | Control Mote Thermistor In2 |
Note: For a comprehensive list of tuners and their details refer to Tuners Complete List
| Sequence of Operation
The sequence of operation is completely driven based on Occupancy mode, and Zone Loads (Cooling/Heating).
Let us understand the Sequence of operations based on the occupancy modes, and how the other factors contribute to the sequence of operations during different types of occupancy modes.
| Occupancy Modes
The occupancy mode (Occupied or Unoccupied) shall be determined through a user-adjustable, graphical, seven-day schedule with a holiday schedule.
Based on the above aspects factoring into the occupancy the following can be the possible applicable occupancy modes:
- Pre- Conditioning
- Occupied
- Unoccupied
| Sequence of Operation During Pre-Conditioning
Pre-conditioning is a state just before the building enters the scheduled occupancy. It starts at more like the unoccupied state, the desired temperatures drift to unoccupied setbacks.
The preconditioning uses an algorithm to start the conditioning before the building is scheduled for occupancy, from the heating side or cooling side, to bring the building to an optimum level ( within the occupied heating & cooling desired temperatures) exactly at the time of occupancy start.
A coolingPreconditioningRate and heatingPreconditiningRate tuners defaulted to 15 minutes, are used alongside the occupied heating/cooling desired temperature breach to determine when the pre-conditioning should start.
Example Calculation:
When,
-
- The heating & cooling desired temperatures (Average of zones needing conditioning) are 70F and 74F for the building.
- The operating mode is determined based on the weighted average calculation as shown in section CCU VVT-C System Profile - Sequence of Operation
Let us assume:
-
-
- The operating mode determined is cooling.
- The current temperature (Average of zones needing cooling conditioning) is 76F
- 8:00 AM is the time the building is scheduled to be occupied.
-
Then the preconditioning start time is calculated as follows:
Cooling Desired Temperature Breach= 76-74=2F
Preconditioning duration= coolingPreconditioningRate (mins) * Cooling Desired Temperature Breach
= 15*2
= 30 mins
The preconditioning starts 30 minutes before the building is scheduled to be occupied, which is = 7:30 AM.
The zones operate the damper positions optimally to receive the required conditioning to satisfy their load requirements to maintain a temperature within the deadband.
For more information on the damper operations, refer to VAV Terminal Profile- Damper Position Calculation & Operation
| Sequence of Operation During Occupied
During the scheduled Occupied times, the AHU/RTU is influenced by two aspects of the system.
- The Operating Mode
- The Conditioning Mode
Conditioning Modes
The Operating mode is a user intent parameter that the user can specify. There are four types of operating modes.
- Off
- Auto
- Cooling
- Heating
Operating Modes
The Conditioning mode is a derived parameter. There are three types of conditioning modes.
- Cooling
- Heating
- Off
Based on the influence of the aspects mentioned above, the device supplies the cooling/ heating load requirements, and the zones operate the damper positions optimally to receive the required conditioning to satisfy their load requirements and maintain a temperature within the deadband.
For more information on the damper operations, refer to VAV Terminal Profile- Damper Position Calculation & Operation
Weighted Average Load MA (Heating /Cooling)
weightedAverageHeatingOnlyLoadMA/ weightedAverageCoolingOnlyLoadMA, is a result of the following steps.
Step | Formula/Calculation |
Heating Load/Cooling Load |
When the zone's current temperatures fall below the HeatingDesiredTemperatures they contribute to the zone heating load
|
Dynamic Priority (Heating/Cooling) |
Note: The exponent (zoneHeatingLoad/zonePrioritySpread) or (zoneCoolingLoad/zonePrioritySpread) will be limited to the max value of 10. This will prevent a zone with large temperature drift (probably because of faulty sensors) from driving system operation. |
Weighted Average (Heating/Cooling) |
|
Weighted Average Post ML (Machine Learning) (Heating/Cooling |
|
Weighted Average MA (Moving Average) (Heating/Cooling) |
|
Operating Mode Determination
Conditioning mode is determined using the following table:
If | Then | ||||||||||||||||
weightedAverageCoolingOnlyLoadMA is zero and weightedAverageHeatingOnlyLoadMA is positive. |
Heating Load Control
Fan Load Control:
SAT Heating Control:
Pressure Fan Control:
|
||||||||||||||||
weightedAverageHeatingOnlyLoadMA is zero. weightedAverageCoolingOnlyLoadMA is positive. |
Cooling Load Control
Fan Load Control:
SAT Cooling Control:
Pressure Fan Control:
|
||||||||||||||||
weightedAverageHeatingOnlyLoadMA is zero. weightedAverageCoolingOnlyLoadMA is zero.
|
The system is within the deadband, there is neither a cooling load nor a heating load, hence there is no conditioning that occurs at the AHU end, except for a minimum mechanical or free ventilation. |
Composite Controls:
The table below describes how the composite signal in the sequence would work:
Control | Control Type | Operation | ||||||
Composite Control | Relay Based |
Example:
|
| Sequence of Operation During UnOccupied
- The range of Heating Desired Temperature and Cooling Desired Temperature of the zones drifts further away to unoccupied setback.
- The device supplies for the cooling/Heating load requirements of the zones, and the zones operate the damper positions optimally to receive the required conditioning to satisfy their load requirements to maintain the room temperature within the newly set autoaway setback temperature range, for more information on the damper operations refer to VAV Terminal Profile- Damper Position Calculation & Operation
- If weightedAverageHeatingOnlyLoadMA/ weightedAverageCoolingOnlyLoadMA, is a positive value. The system operates in the determined conditioning mode to supply the zone cooling/heating load requirements.
- If weightedAverageHeatingOnlyLoadMA & weightedAverageCoolingOnlyLoadMA, is zero. The system is within the deadband, there is neither a cooling load nor a heating load, hence there is no conditioning that occurs at the AHU end, except for a minimum mechanical or free ventilation.
| Sequence of Operation During Emergency Conditioning
When zone limits are violated, and the recorded temperature is within the zone limit plus leeway the conditioning will happen in the direction of zone load, as shown in the cooling conditioning, or Heating conditioning mode.
| Sequence of Operation During Zone Temp Dead
And, When the zone temperature breaches the zone limits, beyond the leeway limits all the following loops are disabled:
-
- CoolingLoopOutput
- HeatingLoopOutput
- FanLoopOutput
- SATCoolingLoopOutput
- SAHeatingLoopOutput
- StaticPressure LoopOutput
| Humidifier Control
The humidifier is turned ON whenever the humidity level for the system drops below the targetMinInsideHumidty set. The humidifier will be turned OFF after being turned on when the humidity levels go humidityHysteresis above the targetMinInsideHumidty. Humidity control will not be maintained during UNOCCUPIED or VACATION modes.
| DeHumidifier Control
If the dehumidifier is selected, it turns ON whenever the humidity level for the system goes above the targetMaxInsideHumidty set. The dehumidifier will be turned OFF after being turned on when the humidity drops humidityHysteresis below the targetMaxInsideHumidty. Dehumidifier control will not be maintained during UNOCCUPIED or VACATION modes.
Note: The humidity level for the system is either the average level reported by all the zones serviced by the RTU/AHU.
| Operation Mode Summary
Modes & Operation |
Pre-Conditioning | Occupied | Unoccupied |
Auto |
CoolingLoopOutput HeatingLoopOutput FanLoopOutput SATCoolingLoopOutput SATHeatingLoopOutput StaticPressure LoopOutput |
CoolingLoopOutput HeatingLoopOutput FanLoopOutput SATCoolingLoopOutput SATHeatingLoopOutput StaticPressure LoopOutput
|
CoolingLoopOutput HeatingLoopOutput FanLoopOutput SATCoolingLoopOutput SATHeatingLoopOutput StaticPressure LoopOutput |
Heat Only |
HeatingLoopOutput FanLoopOutput SATHeatingLoopOutput StaticPressure LoopOutput |
HeatingLoopOutput FanLoopOutput SATHeatingLoopOutput StaticPressure LoopOutput
|
HeatingLoopOutput FanLoopOutput SATHeatingLoopOutput StaticPressure LoopOutput |
Cool Only |
CoolingLoopOutput FanLoopOutput SATCoolingLoopOutput StaticPressure LoopOutput |
CoolingLoopOutput FanLoopOutput SATCoolingLoopOutput StaticPressure LoopOutput
|
CoolingLoopOutput FanLoopOutput SATCoolingLoopOutput StaticPressure LoopOutput |
Off |
All Loops Deactivated |
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